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Tube Stencils

1.5" Fishmouth Saddle Wrap Stencil (1.5" onto 1.5", 90°)

1.5" Fishmouth Saddle Wrap Stencil (1.5" onto 1.5", 90°)
Printable wrap stencil for a true fishmouth (saddle) cope: 1.5in OD branch tube joining a 1.5in OD main tube at 90 degrees, centerlines intersecting. Unwrapped cut curve computed from the cylinder-intersection formula depth = R - sqrt(R^2 - (r cos t)^2) with r = R = 0.750in: wrap width 4.712in (pi x 1.5in circumference), saddle depth 0.750in, with a 1.250in straight wrap tail, quarter seam marks at 0/90/180/270/360 degrees, a check-ordinate table every 30 degrees, and a 2in calibration square. True 1:1 scale at 96 DPI - print at 100%, wrap, trace the red curve, cut. Pure tube geometry - no vehicle fit involved. Works with any wall thickness (fits on OD). Test-fit on scrap first.
Metric: Branch OD 38.1 mm · Main OD 38.1 mm · Wrap width 119.7 mm
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Pairs well with

1.75" Fishmouth Saddle Wrap Stencil (1.75" onto 1.75", 90°)1.5" Tube 45° Miter Wrap Stencil1.5" Tube GussetPipe Notch Saddle (2" tube)