Bumper Plans • Polaris RZR XP 1000

Build a Rock-Solid UTV Bumper Yourself — Complete Plan Set

DXF cut files plus PDF build plans for a welded front bumper on your Polaris RZR XP 1000. Bend diagrams, weld sequence, hardware list — everything in one download.

$59
Instant digital download • DXF cut files + PDF build plans
Get the Plan Set — $59 Browse All UTV Templates

The problem with stock RZR bumpers

Every RZR XP 1000 owner eventually hits this wall

$800+ for a decent aftermarket bumper

Name-brand UTV bumpers run $700–$1,200 installed. Half that cost is markup and shipping weight.

No usable fabrication plans exist online

Forum threads with vague measurements and blurry photos don't cut it when you're laying out steel on a table.

Bend angles and weld sequence guesswork

Without accurate bend diagrams and a weld sequence, you end up with warped, weak, or misfit bumpers.

Stock plastic does nothing

The factory "bumper" is a clip-on piece of plastic. One tree strike and it's zip-tied on the trail home.

Everything you need to build the bumper yourself

This plan set gives you DXF cut files (upload straight to SendCutSend), a full bend diagram with every angle and radius labeled, a step-by-step weld sequence, and a complete hardware list. No guesswork. No forum hunting. Just build.

What's in the Download

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Front Bumper Face DXF

Main impact face plate. 3/16" mild steel. Plasma/CNC-ready with all bend lines and bolt holes marked.

Wing Plates DXF (x2)

Left and right wrap-around wing pieces. Designed to tie into factory cage mount points.

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Mounting Tab DXF

Frame-mount tabs with pre-drilled bolt pattern to match factory RZR XP 1000 front frame.

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PDF Bend Diagram

All bend lines, radii, and angles labeled. Color-coded for each piece. Print and take to your break.

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PDF Weld Sequence

Step-by-step weld order with distortion control notes. Get flat, strong welds on the first try.

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Hardware List

All hardware (bolts, nuts, washers, Grade 5) with part numbers. Take the list straight to the store.

Why Builders Use This Plan Set

$700+

Saved vs Aftermarket

Build it yourself using SendCutSend plates and your welder. Your total material cost is under $100.

6

Files in One Download

3 DXF cut files, bend diagram, weld sequence, hardware list. Complete start to finish.

SendCutSend-Ready

Upload DXFs, choose 3/16" mild steel, order. Have your plates in hand in 3–5 days.

Instant Download

No shipping. No wait. Buy and start laying out steel the same day.

Frequently Asked Questions

What years of Polaris RZR XP 1000 does this fit?

This plan set is designed for the Polaris RZR XP 1000, model years 2014–2023. The front frame mounting geometry remained consistent across this generation.

Do I need to be an experienced fabricator?

You need basic MIG welding skills and access to a grinder. The weld sequence and bend diagrams are designed to guide intermediate builders. If you've built anything with a welder before, you can build this bumper.

Can I outsource the cutting?

Yes — that's exactly what the SendCutSend-ready DXF files are for. Upload the files, pick your material and thickness, and have the plates shipped to you. You just weld and bolt on.

What material do I need?

3/16" mild steel for the main face plate, 1/8" for the wing plates and mounting tabs. The hardware list specifies all bolts and hardware with part numbers.

Is this a physical product?

No — this is a digital download. After purchase you receive the DXF files and PDF plans immediately via secure download link. No physical parts are shipped.

Stop Paying Shop Prices for a Bumper You Can Build

Complete plan set. DXF + PDF. SendCutSend-ready. Build it this weekend.

Get the Plan Set — $59
Instant Download
📐
DXF + PDF Plans
SendCutSend-Ready
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Weld Sequence Included
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