Square Tube Miter Template — 1.5" Square Tube, 45° Cut Wrap

Printable wrap template for a 45 degree miter on 1.5in square tube. Developed wrap is true 1:1 scale at 96 DPI: wrap width 6.000in (perimeter 4 x 1.500in), cut line amplitude 0.621in = 1.500 x tan(22.5 deg) by trig, each piece cut at 22.5 degrees so two identical pieces make a 45 degree corner. Faces 1+3 are flat (parallel to bend plane); faces 2+4 ramp. Seam on a corner edge, grip margin 0.75in above and below the cut line, 2.00in print-check square included. Print at 100%, wrap, trace the heavy line, cut. Pure square-tube geometry - no vehicle fit involved. Works on outside of tube, any wall thickness. Test-fit on scrap first.